Bicycle rear derailleur with a motion resisting structure

ABSTRACT

A bicycle derailleur comprises a base member adapted to be mounted to a bicycle; a movable member movably coupled to the base member; a chain guide coupled to the movable member through a pivot shaft, wherein the chain guide is coupled for rotation around a rotational axis (X); a biasing element that biases the chain guide in a selected rotational direction around the rotational axis (X); and a resistance applying unit that applies a resistance to rotational movement of the chain guide in a direction opposite the selected rotational direction. The resistance applying unit includes a roller clutch disposed between the movable member and the pivot shaft, wherein the roller clutch includes a roller; an intermediate member disposed between the roller and the pivot shaft, wherein the intermediate member moves relative to the pivot shaft; and a first friction member including a first contact area that is substantially perpendicular to the rotational axis (X), wherein the first friction member communicates rotational force between the pivot shaft and the intermediate member.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a division of U.S. patent application Ser. No. 12/193,184 filed Aug. 18, 2008 and titled “Bicycle Rear Derailleur With a Motion Resisting Structure.”

BACKGROUND OF THE INVENTION

The present invention is directed to bicycle derailleurs and, more particularly, to a bicycle derailleur with a motion resisting structure.

Bicycling is becoming an increasingly more popular form of recreation as well as a means of transportation. Moreover, bicycling has become a very popular competitive sport for both amateurs and professionals. Whether the bicycle is used for recreation, transportation or competition, the bicycle industry is constantly improving the various components of the bicycle. One component that has been extensively redesigned is the bicycle rear derailleur.

Typically, a rear derailleur comprises a base member, a movable member movably coupled to the base member via a linkage assembly, and a chain guide movably coupled to the movable member. The base member is attached to the frame of the bicycle, and the chain guide is configured to move a chain laterally over a plurality of rear sprockets. A torsion spring biases the chain guide in a chain tensioning direction around an axle housed in the movable member so that the chain guide can apply a sufficient tension to the chain. Another spring, called a return spring, biases the movable member and the chain guide to an innermost or outermost position relative to the rear sprockets. A Bowden-type control cable is typically coupled to the rear derailleur and to a conventional shift control device so that the rider may control the lateral movement of the chain guide. Pulling an inner wire of the control cable moves the chain guide against the biasing force of the return spring, while releasing the inner wire allows the chain guide to move in accordance with the biasing force of the return spring.

When riding on rough terrain, the chain guide sometimes swings both in the chain tensioning direction and in the direction opposite to the chain tensioning direction, thereby causing the chain to bounce severely. Such bouncing of the chain sometimes causes the chain to derail from the currently engaged front and/or rear sprocket.

SUMMARY OF THE INVENTION

The present invention is directed to various features of a bicycle derailleur. In one embodiment, a bicycle derailleur comprises a base member adapted to be mounted to a bicycle; a movable member movably coupled to the base member; a chain guide coupled to the movable member through a pivot shaft, wherein the chain guide is coupled for rotation around a rotational axis (X); a biasing element that biases the chain guide in a selected rotational direction around the rotational axis (X); and a resistance applying unit that applies a resistance to rotational movement of the chain guide in a direction opposite the selected rotational direction. The resistance applying unit includes a roller clutch disposed between the movable member and the pivot shaft, wherein the roller clutch includes a roller; an intermediate member disposed between the roller and the pivot shaft, wherein the intermediate member moves relative to the pivot shaft; and a first friction member including a first contact area that is substantially perpendicular to the rotational axis (X), wherein the first friction member communicates rotational force between the pivot shaft and the intermediate member. Additional inventive features will become apparent from the description below, and such features alone or in combination with the above features and their equivalents may form the basis of further inventions as recited in the claims.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a side view of a bicycle that employs an embodiment of a rear derailleur;

FIG. 2 is a more detailed view of the rear derailleur;

FIG. 3 is a partial cross-sectional view of a movable member that includes a particular embodiment of a motion resisting structure;

FIG. 4 is a more detailed view of the motion resisting structure;

FIG. 5 is a partial cross-sectional view of a particular embodiment of a pivot shaft used in the derailleur;

FIG. 6 is a view taken along line VI-VI in FIG. 5;

FIG. 7 is a side view of a particular embodiment of a first engaging plate;

FIG. 8 is a cross sectional view of a particular embodiment of a tubular intermediate retaining member;

FIG. 9 is a view taken along line IX-IX in FIG. 9; and

FIG. 10 is a side view of a particular embodiment of a second engaging plate.

DETAILED DESCRIPTION OF THE EMBODIMENTS

FIGS. 1 and 2 show a bicycle 10 equipped with a particular embodiment of a rear derailleur 12. Bicycle 10 is a conventional bicycle except for rear derailleur 12, so only rear derailleur 12 will be discussed in detail herein.

Bicycle 10 comprises a frame 11 with front and rear wheels 14 and 16 rotatably coupled to frame 11 in a conventional manner. The rear of frame 11 includes a rear derailleur mounting plate 11 a, and rear derailleur 12 is directly attached to rear derailleur mounting plate 11 a. Of course, many different rear derailleur mounting structures can be provided, such as a removable type derailleur hanger (not shown). Bicycle 10 further includes a conventional rear shift control device 18 mounted on a handlebar to control rear derailleur 12 via a Bowden-type shift control cable 13 that includes an inner wire 13 a slidably disposed within an outer casing 13 b. The rider operates shift control device 18 to selectively pull or release inner wire 13 a to operate rear derailleur 12 to move a chain C laterally over a plurality of rear sprockets RS that are coupled to rear wheel 16.

As shown in FIG. 2, rear derailleur 12 comprises a base member 20, a movable member 22, a linkage assembly 24, and a chain guide 26. Base member 20 is structured to be mounted to rear derailleur mounting plate 11 a, and linkage assembly 24 is coupled between base member 20 and movable member 22 so that chain guide 26 can move to a plurality of shift positions corresponding to the number of rear sprockets RS. A return spring 28 biases chain guide 26 either laterally inwardly or laterally outwardly relative to the plurality of rear sprockets RS, depending upon the application. In this embodiment, return spring 28 biases chain guide 26 laterally outwardly.

Linkage assembly 24 includes a pair of parallel links 60 and 62. Link 60 is an upper/outer link, while link 62 is a lower/inner link. Links 60 and 62 are pivotally coupled to base member 20 and to movable member 22 through four pivot pins 50. The ends of return spring 28 are mounted on diagonally opposed pivot pins 50 to bias movable member 22 and chain guide 26 laterally outwardly toward the smallest rear sprocket. A cable attachment device 64 extends from a lower side of link 60 for the attachment of inner wire 13 a.

As shown in FIGS. 2 and 3, movable member 22 comprises a tubular housing 72 and a link attachment portion 74. Housing 72 is fixedly attached to (e.g., integrally formed with) link attachment portion 74 and houses a portion of a resistance applying unit 90 that is discussed in further detail below.

A pivot shaft 76 is disposed within housing 72. As shown in FIGS. 3 and 5, pivot shaft 76 includes a first portion 76 a and a second portion 76 b, wherein first portion 76 a has a smaller diameter than second portion 76 b so that a step 76 c having a step surface 76 c′ is formed between first portion 76 a and second portion 76 b. When rear derailleur 12 is attached to bicycle 10, first portion 76 a is arranged laterally outwardly of second portion 76 b. An external thread 76 d is disposed on the free end of first portion 76 a, and a coupling structure 76 e in the form of a plurality of splines is disposed on first portion 76 a between external thread 76 d and step 76 c. FIG. 6 shows the structure of external thread 76 d and coupling structure 76 e in more detail. A circumferential groove 76 f is disposed on second portion 76 b. A screw 77 (FIG. 3) engages groove 76 f to prevent axial movement of pivot shaft 76 while allowing pivot shaft 76 to rotate around a rotational axis X. An end portion 76 g of pivot shaft 76 is press-fitted to an outer plate 82 of chain guide 26 so that chain guide 26 also rotates around axis X. A spring 78 is mounted around pivot shaft 76 within housing 72. In this embodiment, spring 78 is a torsion spring with one end coupled to housing 72 and the other end coupled to outer plate 82 of chain guide 26 to bias chain guide 26 in a selected rotational direction such as chain tensioning direction A shown in FIG. 2.

As shown in FIGS. 2 and 3, chain guide 26 comprises an inner plate 80, the outer plate 82, a guide pulley 84 and a tension pulley 86. A fixing bolt 83 screws into an inner bore of pivot shaft 76 to couple inner plate 80, outer plate 82 and guide pulley 84 to pivot shaft 76. Guide pulley 84 is rotatably supported by fixing bolt 83 and rotates around pivot axis X. A mounting screw 88 couples inner plate 80, outer plate 82 and tension pulley 86 together so that tension pulley 86 is rotatably supported by mounting screw 88.

Resistance applying unit 90 applies a resistance to pivotal movement of chain guide 26 in a rotational direction B (FIG. 2) opposite the chain tensioning direction A. As shown in FIGS. 3 and 4, resistance applying unit 90 in this embodiment comprises a friction unit 92, a one-way transmission unit 91 and an adjusting unit 93. Friction unit 92 comprises at least one first engaging member in the form of a first engaging plate 92 a having frictional contact areas 92 a′, for example, at least one second engaging member in the form of a second engaging plate 92 b having frictional contact areas 92 b′, for example, and a tubular intermediate retaining member 92 c. In this embodiment, friction unit 92 comprises a plurality of (e.g., eight) first engaging plates 92 a and a plurality of (e.g., seven) second engaging plates 92 b, wherein each first engaging plate 92 a and each second engaging plate 92 b comprises a friction plate.

As shown in FIGS. 8 and 9, intermediate retaining member 92 c surrounds coupling structure 76 e of pivot shaft 76 and is housed within a tubular end wall 72 a of housing 72. A coupling structure 92 d in the form of a plurality of radially inwardly extending splines, for example, is formed on the inner peripheral surface of intermediate retaining member 92 c.

As shown in FIG. 7, first engaging plate 92 a is a ring-shaped member having a coupling structure 92 f in the form of a plurality of radially inwardly extending splines, for example. Coupling structure 92 f is dimensioned to engage coupling structure 76 e on pivot shaft 76, so that pivot shaft 76 functions as a retaining member for first engaging plate 92 a. As a result, the plurality of first engaging plates 92 a are non-rotatably but axially slidably attached to pivot shaft 76.

As shown in FIG. 10, second engaging plate 92 b is a ring-shaped member having a coupling structure 92 g in the form of a plurality of radially outwardly extending splines, for example. Coupling structure 92 g is dimensioned to engage coupling structure in 92 d on intermediate retaining member 92 c. As a result, the plurality of second engaging plates 92 b are non-rotatably but axially slidably attached to intermediate retaining member 92 c.

As shown in FIG. 4, the plurality of first engaging plates 92 a alternate with the plurality of second engaging plates 92 b so that the inner portions of the plurality of second engaging plates 92 b contact the outer portions of the plurality of first engaging plates 92 a. As a result, the first and second engaging plates 92 a and 92 b operatively couple pivot shaft 76 to intermediate retaining member 92 c. In this embodiment, the contact area between each first and second engaging plate 92 a and 92 b is relatively small. However, providing a plurality of first and second engaging plates 92 a and 92 b allows the total contact area between the first and second engaging plates 92 a and 92 b to be effectively increased without increasing a radial dimension of housing 72. As a result, movable member 22 in particular and rear derailleur 12 in general can be made more compact. The plurality of first engaging plates 92 a and the plurality of second engaging plates 92 b can be made of any suitable material that provides the desired amount of friction therebetween. In this embodiment, the first and second engaging plates 92 a and 92 b comprise an aluminum alloy.

Adjusting unit 93 is disposed on (e.g., around) pivot shaft 76 and is provided to adjust the biasing force applied to friction unit 92. As shown in FIG. 4, adjusting unit 93 comprises an adjusting element 93 a and a biasing element 93 b. Adjusting element 93 a may have the form of an adjusting nut that is screwed onto external thread 76 d of pivot shaft 76, and biasing element 93 b may have the form of a spring 93 b disposed between adjusting element 93 a and friction unit 92. In this embodiment, biasing element 93 b provides a biasing force against the outermost first engaging plate 92 a of the friction unit 92. Consequently, turning adjusting element 93 a moves adjusting element 93 a in the direction of rotational axis X to increase or decrease the biasing force of biasing element 93 b, thereby adjusting the amount of friction between the plurality of first engaging plates 92 a and the plurality of second engaging pates 92 b. In this embodiment, the frictional force is increased by moving adjusting element 93 a inwardly (i.e. toward bicycle 10), while the frictional force is decreased by moving adjusting element 93 a outwardly (away from bicycle 10). Housing 72 of movable member 22 is configured to expose a portion of pivot shaft 76 and adjusting element 93 a so that the rider can easily access adjusting element 93 a.

As shown in FIG. 4, one-way transmission unit 91 is disposed between intermediate retaining member 92 c and tubular end wall 72 a of housing 72. In this embodiment, one-way transmission unit 91 comprises a roller clutch unit, the structure of which is well-known. By definition, such roller clutch units include at least one roller 91 a, shown schematically in FIG. 4. More specifically, roller clutch units include a plurality of such rollers 91 a arranged circumferentially around roller clutch 91. As a result, intermediate member 92 c is disposed between roller 91 a and pivot shaft 76. One-way transmission unit 91 is arranged such that rotational force in the chain tensioning direction A from intermediate retaining member 92 c is not transmitted to tubular end wall 72 a of housing 72. Thus, when chain guide 26 rotates in the chain tensioning direction A, pivot shaft 76 rotates freely in the chain tensioning direction A together with chain guide 26, and intermediate retaining member 92 c rotates with pivot shaft 76 due to the frictional force of friction unit 92 without transmitting the rotational force to housing 72.

On the other hand, when chain guide 26 is subjected to a rotational force in the rotational direction B, the rotational force is communicated to pivot shaft 76 and to intermediate retaining member 92 c through the plurality of first engaging plates 92 a and the plurality of second engaging plates 92 b. This time, the rotational force is communicated to housing 72 through one-way transmission unit 91. Since housing 72 is not rotatable, intermediate retaining member 92 c cannot rotate in rotational direction B. As a result, chain guide 26 and pivot shaft 76 also do not rotate. However, if the force in the rotational direction B is sufficiently strong, then the rotational force will cause the plurality of first engaging plates 92 a to slide relative to the plurality of second engaging plates 92 b, but the friction between the plurality of first engaging plates 92 a and the plurality of second engaging plates 92 b continuously resists such movement, thereby damping the rotation of pivot shaft 76 and chain guide 26 in the rotational direction B. The degree of resistance is adjusted easily by moving adjusting element 93 a depending on the rider's preference.

While the above is a description of various embodiments of inventive features, further modifications may be employed without departing from the spirit and scope of the present invention. For example, while a mechanical (i.e., cable actuated) rear derailleur was described, the teachings herein can be employed with other types of derailleurs such as pneumatic derailleurs, motorized/electrical derailleurs and/or electromechanical derailleurs. While a roller clutch was provided as an example of a one-way transmission unit, other types of one-way transmission units, such as a ratchet and pawl type one-way transmission unit, could be used. While the teachings herein were applied to the movable member of the derailleur, the teachings herein also could be applied to the base member of the derailleur or to some other structure that could prevent undesirable movement of the chain guide, in which case the rotational axis X would be located at that structure, and the chain guide would rotate around that rotational axis X accordingly.

The terms “part,” “section,” “portion,” “member” or “element” when used in the singular can have the dual meaning of a single part or a plurality of parts. The terms “forward, rearward, above, downward, vertical, horizontal, below and transverse” as well as any other similar directional terms refer to of a bicycle equipped with the structures described herein in the normal upright riding position. The size, shape, location or orientation of the various components may be changed as desired. Components that are shown directly connected or contacting each other may have intermediate structures disposed between them. Separate components may be combined, and vice versa. The functions of one element may be performed by two, and vice versa. The function of one element may be performed by another, and functions may be interchanged among the elements. The structures and functions of one embodiment may be adopted in another embodiment. It is not necessary for all advantages to be present in a particular embodiment at the same time. Every feature which is unique from the prior art, alone or in combination with other features, also should be considered a separate description of further inventions by the applicant, including the structural and/or functional concepts embodied by such feature(s). Terms of degree such as “substantially,” “about” and “approximately” as used herein include a reasonable amount of deviation of the modified term such that the end result is not significantly changed. For example, such terms may include a deviation of at least ±5% of the modified term as long as such a deviation would not negate the meaning of the word it modifies. Thus, the scope of the invention should not be limited by the specific structures disclosed or the apparent initial focus or emphasis on a particular structure or feature. 

What is claimed is:
 1. A bicycle derailleur comprising: a base member adapted to be mounted to a bicycle; a movable member movably coupled to the base member; a chain guide coupled to the movable member through a pivot shaft; wherein the chain guide is coupled for rotation around a rotational axis (X); a biasing element that biases the chain guide in a selected rotational direction around the rotational axis (X); and a resistance applying unit that applies a resistance to rotational movement of the chain guide in a direction opposite the selected rotational direction; wherein the resistance applying unit includes: a roller clutch disposed between the movable member and the pivot shaft, wherein the roller clutch includes a roller; an intermediate member disposed between the roller and the pivot shaft, wherein the intermediate member moves relative to the pivot shaft; and a first friction member including a first contact area that is substantially perpendicular to the rotational axis (X), wherein the first friction member communicates rotational force between the pivot shaft and the intermediate member.
 2. The derailleur according to claim 1 wherein the pivot shaft includes a step, wherein the step limits axial movement of the first friction member.
 3. The derailleur according to claim 2 wherein the step has a step surface that is substantially perpendicular to the rotational axis, wherein the step surface limits axial movement of the first friction member.
 4. The derailleur according to claim 3 wherein the first friction member is nonrotatably mounted relative to the pivot shaft.
 5. The derailleur according to claim 4 wherein the first friction member is disposed around the pivot shaft.
 6. The derailleur according to claim 1 wherein the first friction member is coupled to the intermediate member.
 7. The derailleur according to claim 6 wherein the resistance applying unit further includes a second friction member coupled to the intermediate member, wherein the second friction member includes a second contact area that is substantially perpendicular to the rotational axis (X).
 8. The derailleur according to claim 7 wherein the resistance applying unit further includes a third friction member coupled to the pivot shaft, wherein the third friction member includes a third contact area that is substantially perpendicular to the rotational axis (X), and wherein the third friction member is disposed between the first friction member and the second friction member.
 9. The derailleur according to claim 1 wherein the first friction member is coupled to the pivot shaft.
 10. The derailleur according to claim 9 wherein the resistance applying unit further includes a second friction member coupled to the intermediate member, wherein the second friction member includes a second contact area that is substantially perpendicular to the rotational axis (X).
 11. The derailleur according to claim 10 wherein the first friction member is nonrotatably mounted relative to the pivot shaft, and wherein the second friction member is nonrotatably mounted relative to the intermediate member.
 12. The derailleur according to claim 11 wherein the first contact area of the first friction member contacts the second contact area to apply resistance to rotational movement of the chain guide.
 13. The derailleur according to claim 11 further comprising a second biasing element that applies a biasing force toward the first friction member in a direction of the rotational axis (X).
 14. The derailleur according to claim 13 wherein the second biasing element applies a spring force toward the first friction member.
 15. The derailleur according to claim 13 wherein the first friction member is disposed between the second friction member and the second biasing element.
 16. The derailleur according to claim 15 further comprising an adjusting element that adjusts the biasing force applied toward the first friction member.
 17. The derailleur according to claim 16 wherein the adjusting element comprises a threaded member.
 18. The derailleur according to claim 17 wherein the threaded member comprises a nut that screws onto the pivot shaft.
 19. A bicycle derailleur comprising: a base member adapted to be mounted to a bicycle; a movable member movably coupled to the base member; a chain guide coupled to the movable member through a pivot shaft; wherein the chain guide is coupled for rotation around a rotational axis (X); a biasing element that biases the chain guide in a selected rotational direction around the rotational axis (X); and a resistance applying unit that applies a resistance to rotational movement of the chain guide in a direction opposite the selected rotational direction; wherein the resistance applying unit includes: a roller clutch disposed between the movable member and the pivot shaft; an intermediate member disposed between the roller clutch and the pivot shaft, wherein the intermediate member moves relative to the pivot shaft; and a first friction member that includes a first contact area that is substantially perpendicular to the rotational axis (X), wherein the first friction member communicates rotational force between the pivot shaft and the intermediate member.
 20. A bicycle derailleur comprising: a base member adapted to be mounted to a bicycle; a movable member movably coupled to the base member, wherein the movable member includes a housing; a chain guide coupled to the movable member through a pivot shaft; wherein the chain guide and the pivot shaft are coupled for rotation around a rotational axis (X); a first spring that biases the chain guide in a selected rotational direction around the rotational axis (X); and a resistance applying unit that applies a resistance to rotational movement of the chain guide in a direction opposite the selected rotational direction; wherein the resistance applying unit includes: a roller clutch surrounding the pivot shaft and disposed within the housing between a wall of the housing and the pivot shaft; an intermediate member disposed within the housing between the roller clutch and the pivot shaft, wherein the intermediate member is rotatably mounted around the pivot shaft; wherein the roller clutch transmits rotational force from the intermediate member to the wall of the housing when the intermediate member rotates in the direction opposite the selected rotational direction; wherein the roller clutch does not transmit rotational force from the intermediate member to the wall of the housing when the intermediate member rotates in the selected rotational direction; a first friction member that includes a first contact area that is substantially perpendicular to the rotational axis (X); a second friction member that includes a second contact area that is substantially perpendicular to the rotational axis (X); wherein the first friction member is nonrotatably mounted relative to the pivot shaft, and wherein the second friction member is nonrotatably mounted relative to the intermediate member; a second spring that biases the first friction member toward the second friction member so that the first contact area contacts the second contact area and creates a frictional force therebetween; wherein the frictional force resists rotational movement of the chain guide when the chain guide and the pivot shaft rotate in a direction opposite the selected rotational direction; and wherein the frictional force does not resist rotational movement of the chain guide when the chain guide and the pivot shaft rotate in the selected rotational direction. 